Automatic Button Optical Sorting Machine ( AOI machine)

The device is a fully automated button cosmetic inspection device , which is mainly used to detect defects ( edges broken, holes broken, three holes, mixed materials, pin hole, bubbles, wire drawing, etc.) .

Buttons such as resin buttons , metal buttons, shell buttons , snap buttons , and five-prong buttons . The huge volume hopper can contain 100,000 buttons which can run for 3 to 4 hours without human intervention .The device can run 24 hours a day , having a daily production capacity of over 600,000 pcs .

It can replace the human visual inspection to avoid false judgement caused by visual fatigue. The test pass rate is 99.8% or more , The device can be customized according to the product being tested , and it is an ideal button cosmetic detection sorting device .

 

Measuring objects
Buttons ,magnetic materials, auto parts , acoustic parts etc.

 

Application
Plastic inspection

Metal inspection

Other inspections

Loading mechanism Hopper +vibrating tray
Unloading mechanism Divided into two categories of OK/NG
Camera station 2 groups ( can be increased  )
Alarm system Empty hopper and fault alarm
Dimension 1560*920*1450mm
Weight 340KG
Power supply form 220VAC, 50HZ ,1-phase, 2W+G
Power 500W
Air pressure ≥0.4Mpa
  • Fully automated visual inspection , can completely replace manual detection .
  • Can be customized to meet the testing needs of different customers for different products .
  • The detection speed is extremely fast , and it can work continuously all day , and the production capacity can reach 500pcs/min or more .
  • High resolution industrial cameras with high detection accuracy and much higher detection yield than manual visual inspection .
  • The loading and unloading are fully automatic , and one loading can be used for 3 hours .
  • Simple operation , good stability and high precision .
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