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The Leadscan AOI equipment primarily performs welding and assembly of new energy battery cover. The process includes welding of the lower plastic component to the electrical test cover, inspection station for assembling the terminal pole and sealing ring, inspection station for assembling the riveting block and upper plastic component，terminal pole press riveting and laser welding.
Machine 1: Cover plate code scanning, top cover loading, lower plastic component assembly, ultrasonic welding, 3D inspection, and product dust removal. This station features a dual-station ultrasonic welding system, meeting CT requirements with high efficiency and optimal space utilization.
Machine 2: Cover plate code scanning, automatic loading of terminal pole and sealing ring, assembly of terminal pole and sealing ring followed by integration with the cover plate. The sealing rings are loaded via gentle vibration, and the assembly process utilizes 4-axis robot, achieving high precision, high efficiency without destroying products.
Machine 3: Automatic loading of riveting blocks and upper plastic components, assembly the riveting blocks and upper plastic components followed by integration with the cover plate. Post-assembly processes include CCD inspection and pre-press riveting. The upper plastic components are loaded via gentle vibration, while assembly process utilizes 4-axis robot and pre-riveting process adopts four servo presses, ensuring high assembly accuracy and high press riveting efficiency of this Industrial Scale Visual Inspection Equipment.
Machine 4: Incoming material code scanning, final press riveting, press riveting inspection, terminal pole welding, reflow scanning & rework welding, welding inspection, and full material unloading. The press riveting process utilizes servo presses to ensure post-compression accuracy. Laser welding provides high precision and efficiency. The rework welding & reflow supports manual operation with flexible application modes and user-friendly interfaces.
Strong inspection data functions of query, export, analysis and interface with MES;
User-friendly operation interface, simplified function operation, intuitive visualization.
UPH | 1800pcs/H |
Scanning rate | ≥98% |
OEE | ≥90% |
Failure rate | ≤2% |
Deviation between displayed press riveting pressure and actual pressure | 1‰ (The range between 500-5000 KG) |
Accuracy of product picking and placing | ±0.1mm |
Voltage | Three-phase AC380V |
Power | 60KW/H |
Dimension | 14000(L)* 4500(W)* 2200(H) mm |
Weight | 16T |
The Leadscan AOI equipment primarily performs welding and assembly of new energy battery cover. The process includes welding of the lower plastic component to the electrical test cover, inspection station for assembling the terminal pole and sealing ring, inspection station for assembling the riveting block and upper plastic component，terminal pole press riveting and laser welding.
Machine 1: Cover plate code scanning, top cover loading, lower plastic component assembly, ultrasonic welding, 3D inspection, and product dust removal. This station features a dual-station ultrasonic welding system, meeting CT requirements with high efficiency and optimal space utilization.
Machine 2: Cover plate code scanning, automatic loading of terminal pole and sealing ring, assembly of terminal pole and sealing ring followed by integration with the cover plate. The sealing rings are loaded via gentle vibration, and the assembly process utilizes 4-axis robot, achieving high precision, high efficiency without destroying products.
Machine 3: Automatic loading of riveting blocks and upper plastic components, assembly the riveting blocks and upper plastic components followed by integration with the cover plate. Post-assembly processes include CCD inspection and pre-press riveting. The upper plastic components are loaded via gentle vibration, while assembly process utilizes 4-axis robot and pre-riveting process adopts four servo presses, ensuring high assembly accuracy and high press riveting efficiency of this Industrial Scale Visual Inspection Equipment.
Machine 4: Incoming material code scanning, final press riveting, press riveting inspection, terminal pole welding, reflow scanning & rework welding, welding inspection, and full material unloading. The press riveting process utilizes servo presses to ensure post-compression accuracy. Laser welding provides high precision and efficiency. The rework welding & reflow supports manual operation with flexible application modes and user-friendly interfaces.
Strong inspection data functions of query, export, analysis and interface with MES;
User-friendly operation interface, simplified function operation, intuitive visualization.
UPH | 1800pcs/H |
Scanning rate | ≥98% |
OEE | ≥90% |
Failure rate | ≤2% |
Deviation between displayed press riveting pressure and actual pressure | 1‰ (The range between 500-5000 KG) |
Accuracy of product picking and placing | ±0.1mm |
Voltage | Three-phase AC380V |
Power | 60KW/H |
Dimension | 14000(L)* 4500(W)* 2200(H) mm |
Weight | 16T |
