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Sensor Integrated Line Fully Automated Equipment

The integrated production line is designed for coating single piece components and cartridge tip single piece components.
Complete process line includes: soldering → inter-station transfer → cleaning → inter-station transfer → soldering cosmetic Inspection →inter-station transfer → coating curing → inter-station transfer → coating cosmetic AOI → inter-station transfer → cartridge tip adhesive dispensing → inter-station transfer → cartridge tip curing → inter-station transfer → electrical testing.
 
 
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◇◇ Features ◇◇


  • AOI function: This Component Detection AOI Equipment achieves high-precision inspection of chip soldering/ continuous cosmetic defects and dimension defects, cosmetic defects and dimension defects after coating;

  • Automation function: Full-line integration with automated material handling. Connects entire process, compatible with automatic loading and unloading carts for AGV docking;

  • High compatibility: Supports template creation and parameter configuration for diverse product models;

  •  Software function: The Online AOI Equipment is equipped with the function of data query, data export and data analysis, user-friendly software interface and MES integration;

  • Powerful AI capability: The software automatically marks defects and proceed model training, filters false defects, and improves product yield;

  • High efficiency, about 3000 pcs/ h;



◇◇ Specifications ◇◇


Loading and unloading docking method

Cart docks with AGV

Efficiency

3000pcs/h

Inspection item

Chip soldering cosmetic defect: short circuit, open circuit, misalignment (external), insufficient solder, cracked component, bulging (external), missing component, oxidation, misalignment (internal), bulging (internal).

Continuous soldering cosmetic defect : short circuit, open circuit, insufficient clearance, cold solder joint-exposed lead, excessive solder on lead, lifted lead, excessive solder, insufficient solder-exposed conductor, solder bump, component body length measurement.

Coating cosmetic defect: dimension inspection (overall coated length, coating outer diameter at joint section, coating outer diameter at the chip mounting area), cosmetic inspection (bubble, dirt, deformation, pinhole, surface scratch).

Failure rate

≤3%

Software function

1. Real-time inspection process and final inspection results;

2. It can conduct statistics on production data, batch information and yield. It also supports data saving, query, and data export to Excel;

Inspection ability

Inspection rate: 100%, overkill rate: 5%

Automated process

Including soldering, cleaning, soldering cosmetic inspection, coating applicator, curing furnace, coating cosmetic inspection, cartridge tip adhesive dispensing, tip curing tunnel, electrical testing and inter-station conveyors.

Full line dimension

L*W*H: 67000mm*2000mm*2500mm


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Contact Info

Telephone: +86-512-5792-5888
 Email: sales@ptcstress.com
 Address: No.581, Hengchangjing Road, Zhoushi Town, Kunshan City, Jiangsu Province, 215337, China

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