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Vacuum Online Plasma Cleaning Equipment

Plasma cleaning equipment prepares product surfaces through activation, cleaning, etching, and photoresist removal. This process enhances surface wettability, improves adhesion for coating, plating, and bonding operations, and effectively removes contaminants such as oils and organic residues. 
It provides reliable surface pretreatment for critical processes including printing, coating, lamination, and encapsulation, while addressing common issues like poor adhesion, uneven coating, and weak bonding.
Widely used for pre‑bonding/molding cleaning and activation, surface cleaning for chip/LED/IGBT/power device packaging, with customization available for non‑standard process requirements.
 
Availability:
Quantity:
  • PTC-CCP-40L

  • PTC



◇◇ Features ◇◇


  • The online continuous production enables seamless connection with preceding and subsequent processes, reducing manual handling, lowering costs, and error rates.

  • Vacuum conditions are highly controllable, and process parameters (air pressure, gas composition, power, etc.) are easy to precisely regulate and repeat, ensuring stability between batches.

  • High treatment uniformity: Well-designed electrode and chamber structures, combined with gas flow field control, enables uniform treatment of large-area and complex-shaped workpieces.

  • High reliability: With the industrial-grade design, high-quality products are selected for key components (such as vacuum pumps, radio frequency/ microwave generators, and matching devices) to ensure stability and reliability of long-term continuous operation.

  • Adaptability to complex workpieces: Through reasonably designed tooling fixtures and conveying systems, it can handle flat, 3D curved, and irregularly shaped workpieces.

  • Plasma cleaning offers an eco-friendly, efficient, and controllable dry alternative to traditional solvent-based cleaning methods.



◇◇ Technical Specifications ◇◇


Product size

Length: 150-270mm, Width: 35-95mm

Reaction chamber size

610*320*47mm

Efficiency

4 channels with 4 pieces, approx. 500 pcs/hour

Plasma generator

Frequency 13.56MHz ± 0.05%, adjustable power 0 - 1000W with automatic impedance matching.

Gas path system

The standard configuration includes 2 channels (O₂/Ar/H₂/N2), controlled by mass flow meters, adjustable gas flow rate 0- 300ml/min.

Vacuum pump Dry pump / Oil pump
Pumping speed 60m³/h
Ultimate vacuum degree ≤5Pa
Operating vacuum range 10-150Pa
Evacuation time ≤ 40 s
Vacuum break time ≤ 15 s

Control system

Touch screen + PLC full-auto control

Equipment size 2100 (W) × 1300 (D) × 1800 (H) mm
Weight About 2000KG



◇◇ Application area ◇◇

1




This plasma cleaning machine is applicable to the following areas:

·        Printed Circuit Board (PCB) industry – surface activation of high‑frequency boards; surface cleaning and desmearing of multilayer boards; surface cleaning and desmearing of flexible and rigid‑flex boards; and activation prior to stiffener application on flexible boards.


·        Semiconductor IC field – processes including COB, COG, COF, ACF, SOT, SIP, and SOP, for cleaning before wire bonding and soldering.


·        Silicone, plastic, and polymer sector – surface roughening, etching, and activation of silicone, plastic, and polymer materials.


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Contact Info

Telephone: +86-512-5792-5888
 Email: sales@ptcstress.com
 Address: No.581, Hengchangjing Road, Zhoushi Town, Kunshan City, Jiangsu Province, 215337, China

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